Global Tier-1 OEM/ODM Manufacturing Facility

Custom OEM Aluminium Black Doors Factories & Factory

Architectural-grade matte, textured, and anodized black aluminium doors engineered in Foshan for luxury residential estates, commercial developments, and international distributors.

Direct Source Manufacturing Capabilities

Guangdong Dejiyoupin Doors & Windows (DERCHI)

Headquartered in Nanhai District, Foshan—the global epicentre of high-precision aluminium extrusion and fenestration technology. Backed by 25+ years of export engineering, an expansive 180,000 m² production facility, and complete in-house testing laboratories.

180,000m²
Production Footprint
1,000,000m²+
Annual Capacity
100+
Invention & Utility Patents
18,000+
Global Completed Projects

Patented Security Lock Systems

Equipped with DERCHI's proprietary Four-Side Six-Point Lock invention patent. Unlike standard European perimeter locks, our multi-point hardware resists crowbar deflection up to 3500N of lateral forced entry, achieving PAS 24 and RC3 anti-burglary compliance.

  • Continuous shoot-bolt interlocking mechanisms
  • Hardened stainless steel anti-drill strike plates
  • Concealed perimeter mushroom cams with micrometer adjustment

Intelligent CNC Machining & 360° QC

Our intelligent cutting and 5-axis machining centres from Germany and Italy achieve corner-miter tolerances within ±0.1mm. High-pressure corner crimping with dual-component structural corner glue ensures hermetic joints resistant to maritime thermal expansion.

  • Laser digital dimension calibration per sash
  • Pressurized helium air/water tightness test chambers
  • 360-degree inline QC tracking from profile extrusion to packing

Comprehensive Global Certifications

Verified testing credentials ensure seamless project approvals for architects, general contractors, and real estate developers across North America, the European Union, Australia, and the Middle East.

  • Oceania: AS2047, AS1288, and NATA certified test files
  • North America: NFRC thermal metrics & Miami-Dade Hurricane
  • Europe: CE EN 14351-1, ISO 9001:2015, and Qualicoat Class 2
Technical Deep Dive

Engineering Principles: Why Custom Black Aluminium Doors Require High-Spec Metallurgy & Finishes

Black architectural doors present distinct thermodynamic and surface engineering challenges. Because deep black finishes absorb up to 90% of solar radiation, non-conforming profiles suffer from thermal camber deflection, finish chalking, and perimeter seal degradation.

6063-T5/T6 Billet & Heavy Wall Extrusion

Standard residential doors frequently use 1.2mm–1.4mm profile thicknesses, which warp under wide-span thermal gradients. DERCHI specifies 2.0mm to 3.0mm structural wall thicknesses made from 100% virgin aluminium alloy billet.

This yields a tensile strength exceeding 205 MPa and yield strength ≥ 160 MPa. Structural mullions comfortably withstand extreme wind load pressures exceeding 4500 Pa (ASTM E330 / AS2047 Class C5), rendering our systems ideal for coastal villa exposures and elevated high-rise towers.

Mitigating Thermal Bowing: PA66GF25

Under harsh direct sunlight, the exterior aluminium leaf temperature of a matte black door can reach 78°C, while the climate-controlled indoor face remains at 22°C. This 56°C differential causes inferior door stiles to bow, creating latch binding and air leakage.

DERCHI integrates specialized 24mm to 34mm wide polyamide PA66 reinforced with 25% glass fibre thermal barriers, combined with split-extrusion anti-bimetal stress-relief profiles. This design neutralizes expansion differential, maintaining smooth latching and an airtight perimeter seal year-round.

Surface Science: Qualicoat Class 2 & Fluorocarbon

Black pigments are susceptible to ultraviolet degradation. Inferior polyurethane coatings fade to chalky grey within 18 months of tropical UV exposure. We offer two premium industrial black finish chemistries:

1. Qualicoat Class 2 Superdurable Powders: Formulated with AkzoNobel or PPG resins, passing 3,000-hour accelerated QUV tests and coastal 1,000-hour neutral salt spray (ISO 9227) without blistering or loss of gloss.
2. Architectural Anodized Deep Black (Grade AA25): 25-micron continuous electrolytic oxide film with nano-pore nickel sealing for exceptional abrasion and marine corrosion resistance.

Performance Characteristic DERCHI OEM Black Aluminium Doors Industry Standard Commercial Grade Compliance Test Benchmark
Aluminium Alloy & Temper Primary 6063-T5 / 6063-T6 Pure Billet Recycled billet / Secondary scrap mixtures GB/T 5237.1 / ASTM B221
Frame Profile Wall Thickness 2.0mm – 3.0mm structural walls 1.2mm – 1.4mm thin wall AS2047 / EN 14351-1
Thermal Transmittance (U-Value) Uw ≤ 1.1 – 1.4 W/m²K (Argon + Triple Glaze) Uw 2.8 – 3.8 W/m²K NFRC 100/200 / ISO 10077-1
Black Surface Treatment Grade Qualicoat Class 2 (60-80μm) / PVDF AAMA 2605 Standard Class 1 / Hybrid Acrylic (30μm) AAMA 2604 / AAMA 2605
Salt Spray Corrosion Resistance 3,000+ Hours Acetic Salt Spray (AASS) 500 – 800 Hours Neutral Salt Spray ISO 9227 / ASTM B117
Hardware Cycle & Security Test 100,000 continuous operation cycles + 6-Point Lock 20,000 cycles / Single-point bolt EN 13126-15 / PAS 24:2016
Acoustic Isolation (STC / Rw) STC 38dB – 44dB (Acoustic PVB Glazing) STC 26dB – 30dB ASTM E90 / ISO 717-1
Custom Configuration Typologies

OEM System Typologies Engineered for Global Projects

From extreme cyclone-prone coastlines to ultra-modern interior glass partitioning, our Foshan factory manufactures customized door systems matching exact opening dimensions, wind-load calculations, and local egress codes.

Thermal Break Lift & Slide Patio Doors

Engineered for massive architectural openings spanning up to 3.5 metres in height and 12 metres in total width. When the black anodized handle is rotated 180 degrees, the sash mechanically lifts off the perimeter EPDM seals onto heavy-duty stainless steel ball-bearing bogies, enabling 450kg glass panels to glide with less than 15N of push effort.

  • Heavy-duty 2.5mm wall profiles with PA66 thermal barriers
  • Embedded stainless steel tracks with flush transition options
  • Multi-track designs: 2-track, 3-track, and pocket wall disappearing doors

Exterior Accordion Bifold Folding Door Walls

Designed to seamlessly unite interior living spaces with outdoor terraces, swimming pool decks, and commercial restaurants. Our top-hung roller assemblies utilize sealed precision bearings capable of supporting up to 150kg per panel with zero sag.

  • Available in configurations from 2 leaves up to 16 leaves (open inward or outward)
  • Continuous dual EPDM vulcanized sealing gaskets ensuring water tightness ≥ 600 Pa
  • Concealed heavy-duty stainless hinges powder-coated in matching matte black

Ultra-Narrow Sightline French & Swing Doors

A contemporary reinterpretation of classic European heritage steel doors, manufactured from high-tensile 6063-T6 aluminium alloy. Offers 100% rust immunity, significant thermal barrier advantages, and a minimalist 25mm visible sash face width.

  • Internal authentic or simulated divided lites (SDL) with laser-cut geometric grids
  • Concealed multi-axis 3D adjustable pivot hinges flush with frame
  • Magnetic silent-latching locks for private villas, wine cellars, and offices
Systematic Quality Assurance

Our 8-Step OEM Engineering Protocol

From conceptual architectural markups to crated sea-freight delivery, our transparent milestone protocol ensures dimensional exactness, structural integrity, and defect-free delivery.

01

Drawing Review & Wind Calculation

Our senior facade engineers evaluate your CAD/BIM elevations, calculating deflection limits (L/175 or L/240) based on local design wind pressures.

02

R&D Profile & Die Optimization

Custom extrusion dies are drafted for unique structural sightlines, thermal break geometry, and specialized sub-sill drainage requirements.

03

Comprehensive Technical Proposal

A detailed tender submittal package is generated, including scale cross-sections, glass performance metrics (SHGC, VLT, U-factor), and fixed costing.

04

Shop Drawing Sign-Off

Every single millimetre of opening dimension, handle elevation, handing, and powder-coat code (RAL 9005 matte black) is confirmed in writing.

05

Precision CNC Extrusion & Milling

Aluminium profiles are extruded, age-hardened to T5/T6 temper, coated on automated vertical lines, and cut on digital dual-head miter saws.

06

Glazing & 360° Hermetic Sealing

Dual-tempered or laminated insulated glass units are structurally glazed using Dow Corning silicone with automated pneumatic pressure clamping.

07

Pre-Assembly & Operation Testing

Prior to packaging, 100% of custom OEM door sashes are dry-hung on factory test rigs to verify seamless roller glide, lock throw, and gasket compression.

08

Export Crating & On-Site Guidance

Components are protected with 50-micron scratch-resistant film, padded with corner buffers, and crated in fully fumigated steel-reinforced timber boxes.

Buyer Due Diligence

B2B Procurement FAQ: Sourcing from OEM Aluminium Door Factories

Straightforward technical answers to the most common questions raised by project developers, procurement directors, and fenestration distributors.

What is the standard Minimum Order Quantity (MOQ) for custom OEM aluminium black doors?
For existing standard DERCHI extrusion profile systems finished in RAL 9005 matte black, our MOQ is flexible—starting at just 30 square metres (ideal for bespoke luxury villas or custom prototype testing). For completely new, proprietary custom extrusion dies designed exclusively for your brand, the minimum initial extrusion batch is typically 1.5 to 3 metric tons of aluminium (approximately 150–250 square metres of finished doors).
How does DERCHI ensure black powder coating does not peel, chalk, or fade over time?
Surface integrity starts with pre-treatment. We utilize multi-stage chrome-free silane zirconium pre-treatment tanks that chemically cleanse the extrusion surface of natural oxidation and oil films. We strictly coat with certified Qualicoat Class 2 superdurable thermosetting powders (from global suppliers AkzoNobel Interpon D2000 or Tiger Drylac). These formulations feature fluoropolymer resin backbones tested to withstand 3,000 hours of continuous UV-B radiation with delta-E color shift < 5.0 and gloss retention ≥ 50% over a 15-to-25-year lifespan.
Can your factory produce black aluminium doors meeting hurricane impact and coastal wind codes?
Yes. DERCHI regularly manufactures hurricane-rated door packages for the Caribbean, coastal Florida (Miami-Dade compliant design metrics), northern Australia (AS2047 Cyclonic Regions C & D), and typhoon-prone Asian coastlines (Philippines, Hong Kong, Japan). We incorporate reinforced aluminium structural mullions, laminated safety glass with 1.52mm or 2.28mm SentryGlas (SGP) ionoplast interlayers, continuous structural silicone glazing, and 12mm stainless steel anchored sub-frames capable of withstanding design pressures up to ±5,000 Pa.
What is the typical production lead time and international shipping turnaround?
Production lead time is typically 25 to 35 calendar days following technical shop drawing approval and deposit receipt. For complex custom extrusion dies, add 10 to 14 days for tooling fabrication and sample coupon sign-off. From our Foshan production facility, transit time to local Pearl River Delta ports (Shenzhen, Guangzhou, or Hong Kong) is only 2 hours. Ocean transit to Southeast Asia takes 4–8 days; to Australia/New Zealand, 14–20 days; to the US West Coast, 18–24 days; and to Europe, 28–35 days.
How do you pack and protect fragile large-span glass doors during ocean container shipping?
Every aluminium profile surface is protected by electrostatic protective film. Each leaf corner is encased in resilient molded ABS guards. The assembled or knock-down (KD) frames are packed into custom-dimensioned, fully enclosed plywood crates reinforced with internal steel frames and separated by moisture-absorbing desiccants and high-density EPE foam. Crates are engineered with forklift base channels and internal bracing to eliminate maritime vibration shock and container shifting.
Can we private-label and brand hardware, locksets, and product packaging?
Yes, full OEM/ODM private labelling is one of our primary core services. We provide high-precision fiber laser etching of your brand logo onto matte black handles, escutcheon plates, and hinge leaves. We also provide customized branded protective films, product rating labels, installation manuals, and wooden crating bearing your company insignia and project markings.

Partner with Foshan’s Premier OEM Aluminium Door Manufacturer

Connect directly with DERCHI's senior fenestration engineering department. Submit your architectural CAD schedules, tender specifications, or dealer partnership inquiries for technical review and volume pricing.